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How to Cut Plywood Like a Pro

how to cut plywood sheets like a pro
18 March 2024 4 view(s)
How to Cut Plywood Like a Pro

If you want to cut plywood like a pro, you've come to the right place. In this article, the experts at MGM Timber will show you the step-by-step process to achieve clean and accurate cuts. 

Whether you're a beginner or have some experience, we've got you covered. From choosing the right saw to finishing the cut smoothly, you'll learn all the tips and tricks to master this essential woodworking skill. 

So grab your tools and let's get started! 

Choosing the Right Saw 

To choose the right saw for cutting plywood, consider the project requirements and opt for a versatile tool that suits your needs. 

When it comes to cutting plywood, you want a saw that can handle the job efficiently and effectively. One option is a circular saw, which is known for its versatility and ability to make straight cuts. It's lightweight and portable, making it easy to manoeuvre and control. 

Another option is a jigsaw, which is great for making curved cuts or intricate designs. It allows for more flexibility and precision. 

Ultimately, the choice depends on the specific needs of your project. So, take the time to evaluate your requirements and choose a saw that will help you achieve the desired results. 

Measuring and Marking the Plywood 

Measure and mark the plywood using a tape measure and pencil for accurate and precise cuts. To ensure a successful cut, follow these steps: 

  • Start by measuring the length and width of the plywood using a tape measure. Take multiple measurements to double-check accuracy. 
  • Use a pencil to mark the measurements on the plywood. Make sure to mark both the starting and ending points of the cut. 
  • For straight cuts: Use a straight edge or a carpenter's square to guide your pencil along the marked line. 
  • For angled cuts: Use a protractor to measure the desired angle and mark it on the plywood. 

Double-check your measurements and marks before cutting the plywood to avoid any mistakes. Remember the golden rule: Measure twice, cut once! 

Setting up a Cutting Guide 

To set up a cutting guide for plywood, gather a straight edge or a piece of lumber that's longer than the cut you need to make. This will serve as a guide to ensure a straight and accurate cut. 

Place the straight edge or piece of lumber along the desired cut line, ensuring it's securely positioned. Use clamps to hold it in place if necessary. 

Ensure that the straight edge is parallel to the cut line and aligned properly. Double-check the alignment and make any necessary adjustments. 

Once the cutting guide is set up, you can confidently run your circular saw or jigsaw along the straight edge to make a precise and clean cut in the plywood. 

Making the Initial Cut 

Now that you have set up your cutting guide, it's time to make the initial cut in the plywood. Take a deep breath and follow these steps to ensure a clean and precise cut: 

  1. Position the plywood on a stable work surface, ensuring it's supported on all sides. 
  2. Align the cutting guide with your marked cutting line and secure it in place with clamps. 
  3. Double-check that the circular saw blade is properly aligned with the cutting line and adjust if necessary. 
  4. Hold the saw firmly with both hands and start the saw before making contact with the plywood. 
  5. Slowly guide the saw along the cutting line, maintaining a steady and controlled movement. 
  6. Apply gentle pressure to the saw while letting the blade do the cutting. 
  7. Keep your body positioned to the side of the saw, away from the cutting line, for safety. 
  8. Continue cutting until you have completed the initial cut in the plywood. 

Congratulations! You have successfully made the initial cut in the plywood. 

Finishing the Cut Smoothly and Accurately 

To achieve a smooth and accurate cut, maintain a steady hand while guiding the saw along the cutting line. This is crucial in ensuring that the plywood doesn't splinter or chip, resulting in a jagged edge. 

As you reach the end of the cut, be sure to support the piece of plywood to prevent it from falling and causing any damage. 

Take your time and apply gentle pressure to the saw, allowing the blade to smoothly glide through the wood. Take your time with the process, as rushing can lead to mistakes and an uneven cut. 

Extra Cutting Tips 

How to Cut Plywood Without Splintering: 

To prevent splintering, use a fine-toothed saw, apply masking tape along the cut line, and cut with the finished side facing down. 

How to Cut Plywood Straight: 

Achieve straight cuts by clamping a straight edge or guide along the cutting line, ensuring a precise path for your saw. 

How to Cut Plywood with a Jigsaw: 

Opt for a fine-toothed blade, secure the plywood, and guide the jigsaw steadily along the cut line for accurate and controlled results. 

You’re Ready To Get Going! 

Cutting plywood may seem daunting, but with the right saw, measurements, and cutting guide, it can be done smoothly and accurately. By following these steps, you can confidently tackle any plywood-cutting project. 

Remember to take your time, use proper safety precautions, and double-check your measurements to ensure precise cuts. 

Now you know how to cut Plywood, you have opened up a world of possibilities for your DIY projects. Shop all plywood here.

Need some extra help? Feel free to reach out to our team of experts at MGM Timber. We’re always happy to help.  

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